300 SERIES

FILLING & COAGULATION PLANTS FOR U.F. WHITE CHEESE

Overview

Specification

TREPKO’s 300 Series is an automated line for the filling and coagulation of ultra-filtrated (U.F.) white cheese. The line has been designed with flexibility in mind and provides the customer with a trouble-free solution to pack white cheese. The 300 Series provides a fully automated filling and coagulation process. Depending on the production scale the lines are available in different sizes and achieve outputs up to 10,000 cups/hour for different product volumes.


Modern parts

The 300 Series is a modern, flexible and economical option for packaging of U.F. white cheese. As a result, a user-friendly packaging is obtained therefore allowing the possibility of longer shelf life and opening and closing thus creating a new advantage to the product!

Technology

The combination of mechanical and modern servo technology drives ensures a smooth and reliable production output. Some of the auxiliary movements such as heat sealing and cup separation etc. are driven pneumatically. A PLC controller with a user-friendly touch-screen panel manages all the control functions. Programming of the working parameters can be done directly from the touch-screen.

 


Modules

The Line consists of three basic modules:

  • Filling module – responsible for the following functions: cup denesting, UV radiation of cups, anti-stick spray, concentrate and rennet mixing, filling of anti-foam spray and push-over to coagulation tunnel.
  • Coagulation tunnel – cups are discharged from the tunnel and are transferred to an infeed conveyor taking them to the next module. Coagulation of the product takes 20-30 minutes.
  • Salting and closing module – filled cups are placed on a rotary table and then salted. The cups are subsequently closed by a heat sealed foil and a snap-on plastic lid and then discharged onto a conveyor.

Benefits

Flexibility

modern, flexible and economical option for packaging of U.F. white cheese, flexibility and optional equipment

Reliability

automation of the packaging process, safe and easy operation, modern drives, mechanical and modern servo technology drives ensures a smooth and reliable operation, low maintenance costs and long life-time

Innovations

possibility to obtain the user-friendly packaging for U.F. white cheese with a possibility of later easy closing and opening

Safety

during the packaging process the most stringent hygienic standards are maintained

Technical data

301 MODEL 302 MODEL 303 MODEL
Number of lanes (closing module) 1 2 3
Portion volume (g) 200,500,1000
Output (k/h)
– portion volume – 200g
– portion volume – 500g
– portion volume – 1000g

960
1900
2000

2400
2000
1400

4100-4400
3100-3300
2000-2200
Coagulation time (min) 20-40
Compressed air conumption ~ 70 m³/cycle; 0,5 ÷ 0,8 Mpa ~ 80 m³/cycle; 0,6 ÷ 0,7 Mpa
Power supply 3 x 400 V + O + E, 50 Hz, 18 kVA

Machine options

  • laminar flow cabins
  • UV radiation of cups and foils
  • heating and temperature controls of coagulation tunnel
  • automatic cleaning of the coagulation conveyor
  • cheese cutting device
  • salt dispenser
  • rennet tank
  • CIP return pump (main doser)

Do you need more information?

Contact us: info@trepko.com

Check our 3000 Series

We also encourage you to familiarize yourself with the specification of bottle filling machines, washers – fillers – cap machines

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Fuse

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