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800 SERIES

BRICK FORMING & WRAPPING MACHINES

Overview

Specification

The 800 Series is a range of automatic machines for forming and wrapping food products into neatly shaped, foil-wrapped bricks. It is built first for edible fats, including butter, butter blended with vegetable oils, and margarine, with interchangeable infeed systems that adapt a single machine to many brick sizes and product consistencies. The same platform also wraps other formable products such as soft cheese, lard, and yeast.

Functionality

Integrated servo and control systems hold the forming and wrapping process to a consistent standard, producing tightly shaped bricks at high speed while keeping operating and maintenance costs low. Each machine can be linked with downstream wrap-around case packers and palletizing systems, so a single supplier delivers a complete line from loose product to finished pallet.

Benefits

Hygienic Design

Fully stainless steel construction with use of food-safe plastics, with further hygienic options to suit dairy and fat applications.

Flexibility

Can package a variety of products with the ability to modify the shape and dimension of the bricks, along with support for a wide range of packaging materials.

High packaging quality

Modern servo and control systems give consistent brick shapes and quality while reducing product and material waste.

Accuracy

Options for servo-driven filling and motion guarantee precisely formed and tightly wrapped bricks, batch after batch.

Ergonomics

 Simple operation and maintenance in a compact footprint well-suited for tight production halls.

Integration

Connects directly to end-of-line wrap-around and palletizing systems.

Technical data

Type of machine 812 821 822
Number of cells 2 1 2
Output* up to 160 bricks/min. 120 bricks/min. 260 bricks/min.
Portion volume 10-60 ml 100-300 ml 100-300 ml
Brick size
– length
– width
– height

20-65 mm
20-44 mm
8-30 mm

70-110 mm
30-75 mm
25-55 mm

70-110 mm
30-75 mm
25-55 mm
Packaging material
– external diameter of the foil
– opening diameter
– max. foil width

max. 500 mm
75 ± 5 mm
220 mm

max. 350 mm
75 ± 5 mm
240 mm

max. 400 mm
75 ± 5 mm
240 mm
Power consumption 6.5 kVa 6 kVa 13 kVa
Air consumption 40 l/min. (2.4 m3/h) 10 l/min. (0.6 m3/h) 50 l/min. (3 m3/h)

Type of machine 831 832 841
Number of cells 1 2 1
Output* up to 100 bricks/min. 150 bricks/min. 60 bricks/min.
Portion volume 100-800 ml 100-800 ml 200-2200 ml
Brick size
– length
– width
– height

80-150 mm
40-75 mm
20-70 mm

80-150 mm
40-75 mm
20-70 mm

100-240 mm
40-100 mm
40-100 mm
Packaging material
– external diameter of the foil
– opening diameter
– max. foil width

max. 400 mm
70 ± 5 mm
340 mm

max. 400 mm
70 ± 5 mm
340 mm

max. 400 mm
75 ± 5 mm
430 mm
Power consumption 8 kVa 35 kVa 12 kVa
Air consumption 10 l/min. (0.6 m3/h) 60 l/min. (3.6 m3/h) 10 l/min. (0.6 m3/h)

Machine options



Product in-feed

  • Scroll chute (Auger/Screw feeder)
  • Compensator

Hygienic

  • UV radiation on foil
  • Sterile air cabin
  • Fully CIP-capable filling system

Date Marking

  • flexographic date markers
  • Ink Jet printers

Weight control

  • Feedback with a checkweigher
  • Servo-driven filling system enables fine-tuning of filling volume on the fly.

Applications

butter, butter blends and mix products, margarine, lard, yeast, minced meat, tvorog, and similar products

See the 800 Series in action

Do you need more information?

Contact us: info@trepko.com

Check our 850 Series

We also encourage you to familiarize yourself with the specification of 850 Series