200 Series - rotary cup filling & closing machines

Trepko’s 200 Series provides flexible and effective solutions for the filling and closing of pre-formed containers. The machinery within this range achieves outputs of up to 14,000 cups/hour. Four machine sizes are available (210-220-230-240) dependent on the required output, container size and options required, each with different frame sizes and number of lanes.

Thanks to their flexibility the 200 Series machines meets small, medium and high production needs especially limited by production space. The compact construction of this machinery allows for efficient use of the floor-space at the user’s production facilities.

The machine complies with the strictest hygiene requirements within the food industry. The packaging hygiene can be enhanced by a number of optional features such as CIP/SIP facility for the filing systems and sterile air cabins etc. For large frame sizes, cup sterilization options are also available.

Ever mindful of a quick market changes the 200 Series flexibility guarantees that new packaging ideas can be accommodated. The 200 Series represents full production flexibility in terms of product and containers changes. Extra product depositors can be installed as a pre or post-filling of semi-liquid or dry products. Utilising the cassette concept allows fast changeover between alternative container sizes.

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  • individuality: tailor made solutions
  • flexibility: available for a variety of cups and containers, a variety of products to be filled (desserts with vertical, horizontal and twisted layers, layered dessert with icing, filling cream in an attractive pattern)
  • reliability: modern materials and high quality construction contribute to easy and cheap maintenance, this guarantees the machine’s long life, modern drive systems provide a high standard of packaging
  • product safety: during the packaging process the most stringent hygienic standards are maintained. Seal check and elimination of defective packaging are available as an option
  • comprehensive: integrated solutions for all the phases of the packaging process
210 Model 220 Model 230 Model 240 Model
Number of lanes (for a Ø 95 mm as example) 2 3 4 6
Maxmum output (cups/h) 4.800 7.2000 9.600 14.000
Power supply 3 x 400 V + PE +N 3 x 400 V + PE +N 3 x 400 V + PE +N 3 x 400 V + PE +N
Power consumption ca. 4,7 kVa ca. 7,0 kVa ca. 8,4 kVa ca. 11,5 kVa
Compressed air pressure 6 bar 6 bar 6 bar 6 bar
Compressed air consumption 36 m3/h 45 m3/h 50 m3/h 60 m3/h

Yoghurt, cream, kefir, cream cheese, processed cheese, cottage cheese, cottage cheese with fruit pulp, tvorog, quark, fromage frais, desserts, custard, butter, butter with oils, spreads, pâté, luncheon meat, lard, jam, plum jam, marmalade, honey, ketchup, sauces, mousse, puree, conserve, salads, fresh salads, mustard, margarine, mayonnaise

  • Hygienic
    • CIP/SIP of dosers
    • sterile air cabin
    • vacuum cleaning
    • gas flush
    • chemical sterilization
    • vacuum cleaning
    • seal check and elimination of defective cups
    • cup deionization
    • UV radiation of cup and foils
  • Efficiency
    • stack feeding magazines for cups and lids
    • sledge magazine for pre cut foils
    • automatic volume adjustment
  • Dosing and product infeed
    • pre- or post dosing
    • dry filling
    • compensator
    • scroll chute hopper
    • horizontal or vertical agitators
  • Closing
    • heat-sealed pre-cut foil
    • foil from reel
    • vacuum heat-sealing
    • snap on lids
  • Other
    • date coding
    • telephone modem
    • cups turnover
    • heat of doser